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 OIL FIELD CHEMICAL
DIVISION |
Drilling Mud Detergent
Description :
LIQUIDET DRS is a concentrated Liquid blend of several
highly active formulated chemicals which is used as a drilling mud
detergent. The product finds application in all water based drilling fluid
systems. LIQUIDET DRS reduces the surface tension and it is a powerful
wetting agent. The reduction in surface tension promotes the setting of the
mud pH and reduced the balling of shale cutting resulting in increase in the
penetration rate. LIQUIDET DRS acts as a good emulsifier and lowers the
torque and drag.
Specification :
- Physical State : The material is a soapy
liquid, miscible with water.
- Density at 25°C gm./ml. : 1.0 to 1.10
- Surface Tension 0.25%(v/v) solution of the sample
in distilled water at 25°C dynes/cm : 35.0(max)
- pH of 1%(v/v) solution of the sample in distilled
water : 7.5 to 10.5
- Emulsion Stability Test :To 485 ml. of
distilled water, add 15 ml., of HSD oil slowly. While stirring , in
Hamilton Beach Mixer at medium speed. Then add 1ml. of the sample
while stirring and continue stirring for 5 minutes, after addition
is complete. Transfer the contents to 500 ml. measuring cylinder and
observe phase seperation.
1) Immediate seperation : shall be nil of HSD oil.
2) HSD oil seperation after 24 hrs. at room temp. : shall be 5 ml
(Max).
- Mud Lubricity Test : It shall be 0.20 (Max)
- Foaming Tendency Test : Increase in volume
due to foaming : 5% max.
- Dosage : It is recommended to use 0.02 to
0.04 U.S. gallons per barrel of mud depending upon the properties
required.
- Packing : 200 Litres HDPE sea - worthy
barrels.
- Handling & Precautions : Liquidet DRS is
a mildly alkaline liquid quite safe to handle. However, it is
recommended to use gloves, aprons and goggles , while handling
LIQUIDET DRS. In case of accidental spillage on skin, wash with
plenty of water.
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Scale Inhibitor II
Description :
Sea water has an average salt content of 3.5%. in addition t these, sea
water contains about 65 ppm bromine, 13 ppm strontium and trace amount of
many other elements. The alinity differences are found to exist between
oceans, but the proportion of dissolved constituents remains approxiamately
same. Sea water is frequently needed by the tide water plant for cooling
water and as a source of water for water flood projects.
Strontium sulfate scale has not received the attention that gypsum or
barite scales have but in some areas, celestite may be a major problem.
Strontium , this alkaline earth metal forms a sparingly soluble compound
with sulfate solubility of stantium sulfate in water is 114 mg/lit at 25ºC.
this is less than calcium sulfate which is 2630 mg/ht. expressed as CaSO4 ,
2H2O and more than barium sulfate which has solubility of 2.3 mg/lit.
Therefore it is very necessary to take care of strontium sulfate scale in
its scale prevention programme.
Specification :
- Chemical Composition : Polyelectrolytes,
organo phosphorus compounds and corrosion inhibitors.
- Physical state : Colour , Colourless white
liquid
- Specific Gravity : 1.25 - 1.35
- Specifications of Scale Inhibitor : 7.5 to
10.5
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Physical requirement : will be free
flowing liquid at ambient temperature(18 - 30 ºC) free from foreign
matter.
Miscibility with sea water : will be completely miscible
and compatible with sea water and formation water.
Compatibility Test : will pass compatibility test when
used in combination withother water flood chemicals such as
polyelectrolytes, defoamers,oxugen scavengers,corrosion inhibitors and
bactericides.
Performance Test :
Calcium carbonate scale : when two incompatible solution
a & b (compositions given below) containing scaling ions are mixed in
presence of 10 mg/litre of scaled inhibitor and placed for 18 hrs. at 65ºC,
percentage scale inhibition should be 98% min.
Strontium sulphate scale : When two incompatible
solutions a & b (composition given below) containing scaling ions, are
mixed in presence of 10 mg/litre of scale inhibitor, placed for 18 hrs. at
65 ºC , the percentage scale inhibition will be 98% (min) for strontium
sulfate incompatible solutions.
Packing : lacquer coated M.S.Drums, capacity 55 gallons
each drum.
Acid Corrosion Inhibitor
Description :
Acids are generally used in oil and gas wells to
stimulate the Oil or Gas flow from the well and to remove incrustations in
the wells. Acids , preferentially, hydrochloricn acid is are forced under
high pressure through the hole into the rock formation to produce fracture
around the hole. About 10 -15 % of hydrochloric acid is generally used for
producing fracture. When the deposit is calcareous. When such a large
quantity of hydrochloric acid is used, it is needless to say that well
equipment should be protected from corrosion by use of inhibitor. Acid
corrosion inhibitor formulated by Deltamike is an acid corrosion inhibitor
which is stable upto 120ºC.
Specification :
Chemical Composition :It is a mixture of organic
alophatic.
Physical Properties :
» Colour : Dark Blue.
» Odour : Ammoniacal odour.
» Specific Gravity : 1.06 - 1.08
Solubility : Soluble by forming some haziness in 15%
HCl.
Qualitative Test : Should be negative for presence of
Arsenic.
Pour Point,ºC : 12.0 (Max).
Corrosion Test :
» Pressure , PSI : 1000
» Test temperature, ºC : 120 ± 2 ºC
» Condition of test : Static
» Duration of test, hours. : 6
» Acid volume/test coupon : 75 surface area,
ml/sq/inch.
» Type of Steel : N - 80
» Type of Acid : Hydrochloric Acid (15% w/w)
» Conc. Of Inhibitor, ml/lit. : 30
» Corrosion rate without pitting : 0.224 gm/cm²
(Max).
Handling & Precautions :Highly alkaline use
gloves,nose mask and goggles while handling. At the time of dosing Acid
Corrosion Inhibitor to HCl , may produce white fumes of ammonium chloride
which are harmless. It is advisable to dilute acid corrosion inhibitor first
with water & then pump hydrochloric acid into it.
Oil Line Corrosion Inhibitor
Description :
In the oil well drilling, pipelines and flowlines are often found to take
in problem of severe corrosion. If the flow velocity is less than required
for turbulent flow, liquids will not contact top area. In mot cases free
liquid moves along the bottom of pipe. Depending upon velocity the layer may
be both condensate and water or as discrete layers of oil and water
To protect the pipelines from the corrosion, " CORONIL - OL" is
been formulated to provide a tough film.
Specification :
Chemical Composition :It is composition of organic
specified amines with dispersant.
Specification :
» Colour : Light yellow to Dark brown viscous
liquid.
» Specific Gravity : 1.00 - 1.05
» Solubility : Soluble in water,sea water &
formatiom water in Proportion.
» Toxicity : Low.
Physical State : The material, will be free flowing,
homogenous liquid free from visible impurities and suspended solids.
Compatibility & Emulsification Test : The material
will be compatible with crude oil * mix(140 ml. of crude oil with 60 ml of
AR grade Xylene and brine corrodant, shall not form anemulsion at 24 +/- 2^
C Iinterface sludge pad thickness will not be more thn 5% after five hrs.
Stability Test : The material shall be heated in a well
sealed glass stoppered measuring cylinder at 80 +/ - 2^C, for 2 hrs. in lab.
Oven. Neither precipitation nor heterogenous layers shall be observed, on
cooling at ambient temperature and mixing after one hour.
Test Conditions :
» Corrodant Media :
- It consists of 3.2 % Sodium Chloride (LR) solution in distilled
water having dissolved Carbon Dioxide content in the range of 1250
+/- 50 ppm at 24^C.
- Take 140 ml. untrated *crude oil, and 60 ml. of Xylene (AR) to
crude oil.
- The ratio of (a) and (b) shall be 90 : 10 and total volume shall
be 150 ml.
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» Metal Coupons : The
coupons shall be of API 5L - Gd Bsteel with approx, size of 30x25x3 - 4mm of
thickness (total surface area of all sides taken together shall be around 18
+/- 2 cm.sq.). The surface finish shall be to 300 emery grit,free pits &
scratches.
» Test Temperature : 50 +/-2^C
» Corrosion Inhibitor Dose : 35 ppm(W/V)
» Exposure Period :
- 168 hrs. for static test.
- 24 hrs. for dynamic test
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» Test results : 80
% (min) for static and dynamic test with coupons free from pits, scratches
on visual inspection.
Handling & Precautions :Safe to handle. Do not take
internally.
Gas Line Corrosion Inhibitor (H2S)
Description :
CORONIL 35 is an Oil soluble water dispersible semipolar organic
inhibitor,which is very effective for sweet (CO2) or Sour (H2S) gas
condensate wells and sweet and sour oil wells.
Specification :
Physical State :The material is a free flowing
homogenous liquid, free from visible impurities and suspended solids.
Compatibility & Emulsification Tendency :The
material is compatible with untreated crude oil mix (prepared by mixing
140ml. of crude oil with 60 ml. of AR Grade Xylene) and brine corrodent,
shall not form emulsion at 24 ± 2ºC. The interface sludge pad
thickness, will not be more than 5% after 5 hours.
Stability :The material will be heated in a well sealed
glass stoppered measuring sylinder at 120 ± 2ºC for 2 hours. In a
laboratory oven. Neither precipitation nor heterogenous layers will be
observed , on cooling to ambient temperature and mixing after one hour.
Performance Test : Dynamic condition (Wheel Test)
» Corrodent Media : :
- It consists of 3.2 % sodium chloride ( LR Grade ) solution in
distilled water, having dissolved carbondioxide (CO2) content in the
range of 1250 ± 50ppm at 24 ± 2ºC.
- Take 140 ml. untreated crude oil add 60 ml. of AR Xylene to the
crude oil.
- 1450 + 50 ppm of Hydrogen Sulphide gas is generated by taking 1gm
of sodium sulphide of 35% purity and to this 4ml. of 8.5 - 9 % (W/V)
hydrochloric acid is added, so that over all pH of complete
corrodant media remains between 3.0 - 4.0.
- Total composition of corrodent shall be 86 ml. of (a) + 10ml. of
(b) + 4ml. of 8.5 - 9% HCl + 1gm. Of Na2S of 35 % puriyt. Total
volume of test shall be 100ml.
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» Metal Coupons : N
-80 steel coupons of sizes 25mm x 25mm x 3 to 4 mm (thickness) approx. and
polished to 300 emery grift, free from pits and scratched, (total surface
area of all sides taken together shall be 15 ± 1 sq.cm of the coupon).
» Test Temperature : 50 ± 2ºC.
» Corrosion Inhibitor Dose (W/V) ppm : 200
» Exposure Period : 24 hrs.
» Results Required :
- Inhibitor Efficiency : 80 (Min)
- Condition of test coupon after test : the
test coupons will be free from pits and scratches on visual
inspection.
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Dosage :
- Continous Method : 50 ppm in oil production which generally do
not exceed 250 ppm.
- Small batch for tubing : Mix 8 to 20 litres of CORONIL 35
prefered fluid & batch down the tubing. Frequency of treatment
depends upon the severity of problems.
- Tubing Displacement of large batch method 10% CORONIL 35 to be
used.
- Dump Boiler Method : 8 to 20 Litres initial dosing followed by 8
to 20 litres every 2 -3 weeks. Well should be shut for 2 - 3 hrs.
after treatment.
- Circulation and park method: Batch 35 -70 litres of product down
annulus & circulate around to leave inhibitor in annulus.
- Squeeze Method : Average concentration of 100000ppm per barrel of
lease crude or other hydrocarbon solvent.
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Packing : 180 KGSHDPE
sea - worthy barrels.
Handling & Precautions : Store away from direct
heat. Avoid continous breathing of vapours. Use gloves & goggles while
handling the chemical. In case of accidental spillage wash the surface with
plenty of fresh water.
Water Injection Corrosion Inhibitor (WIN)
Description :
Large quantities of water is been used in the Oil fields for flooding. This
water normally contain about 3 - 3.2%. Sodium Chloride because of which
water becomes highly corrosive. To prevent this corrosion " CORONIL 505"
can be used.
Physical State :A clear free flowing homogenous liquid
at ambient temperature (24 ± 2°C), free from foreign matter.
Miscibility with Sea Water : Will be completely miscible
in and compatible with Seaand formation water.
Compatibility Test :Should pass compatibility test when
in combination with other water food chemicals such as polyelectrolytes,
defoamers, oxygen scavengers, scale inhibitors and bactericides.
Stability Test : Stable upto 90 ± 5 °C.
Viscosity of Neat Corrosion Inhibitor :Viscosity of
product will not be more than 200 Cps at 300 rpm at ambient temperature 24 ±
1 °C with fan v.g. meter.
Corrosivity of Neat Product :Corrosivity of neat product
will not be more than 1.0 mpy with API steel material at ambient temperature
under openn conditions when exposed for 7 days.
Performance Test :
- Static Test : When Sea water containing less
than 0.1 ppm dissolved oxygen is treated with 20 mg/litre of
corrosion inhibitor, the percentage inhibition should be 80% min at
50°C after 7 days exposure in a system isolated from atmosphere
under static condition.
- Dynamic Test : When Sea water containing less
than 0.1 ppm dissolved oxygen is treated with 20mg/litre of
corrosion inhibitor the percentage inhibition should be 80% min
after 24 Hrs. exposure in a system isolated from atmosphere under
dynamic test condition (RPM : 24 ± 2). The exposed coupons (API
- 5LX - Gd.B) will be free from pits and scratches on visual
inspection in both static and dynamic tests.
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Spotting Fluid (Weighted)
Description :
In the process of drilling, the drill string becomes differentially stuck,
then there are only three options remaining to free it.
- Mechanical Method.
- Spotting fluids.
- Hydrostatic pressure can be reduced. In general, penetration of
oil based spotting fluids into the filter cake accompanied by
dehydration and cracking results in reduction of a differential
pressure across the drill string. Spotting fluids are generally
positioned in the open hole to completely cover the problem area.
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Specification
Physical State :The material as received , shall be a
free flowing liquid at ambeint temperature, free from visible impurities.
Mud Lubricity Coefficient : The lubricity coefficient
shall not be more than 0.25
Reduction In Interfacial Tension :
a) Determine interfacial tension of HSD and water at
room tempaerature.
b) Now seperately add 2.5% (w/v) spotting fluid to
HSD and mix well , determine interfacial tension of HSD (containing spotting
fluid and water again). The interfacial tension in
(b) shall be reduced compared to (a) by 50% (Min).
Stability Test :
» Thermal Stability : Prepare a spotting fluid slug
by adding 78 ml. spotting fluid sample to 510 ml HSD & stirring with
Hamilon beach mixer for 10 min. at high speed. To this add 110 ml. distilled
water followed by 15 gm. Lime powder slowly while stirring and continue
stirring for 1 hour after addition is complete (stirring should be
interrupted after every 20 minutes and stirrer should be allowed to cool for
10 minutes. This process should be repeated three times.). Load with barytes
to sp. Gravity 1.90 - 1.92. Again stir with Hamiton Beach Mixer for 1 hour
in the manner described above. Determine apparent viscosity, plastic
viscosity, yeild point, Gelo and Gel 10 of the suspension. Hot roll one
portion of above suspension at 100°C for 4 hrs. Cool and again
determine apparent viscosity, plastic viscosity, yeild point, Gelo and Gel
10. Variation in the value of above mentioned prperties , after hot rolling,
compared to before hot rolling shall be ± 20% (maximum).
» Weight Stability : Place 500 ml. portion of the
weighted spotting fluid slug prepared above (before hot rolling) in a
cylinder having two drain valves, one near the top and the other near
bottom. Keep the cylinder unditurbed for 2 hrs. Draw samples from top and
bottom and determine their resopective specific gravity. Difference in the
two specific gravity should not be more than 0.02.
Filter Cake Cracking Test : Prepare prehydrated
bentonite suspension (using ONGC approved bentonite) & dilute with
distilled water to obtain suspension of 15 cp ap0parent viscosity. Obtain a
filter cake of this mud in the API filter press by carrying out filtration
for 30 min at 100 psi pressure. Throw the mud away, wash the mud cake with
slow stream of water (without removing the mud cake from the cell) and fill
the cell with 100 ml. HSD oil containing 2.5%(w/v) spotting fluid. Close the
cell and apply 100 psi pressure for 2 hrs. Release pressure , throw out the
HSD solution observe cracking pattern on the mud cake. It should develop
extensive crack.
Stickness Test : Prepare 15 cp. Bentonite suspension, as
in the case of filter cake cracking test. Load it with barytes to sp. Gr.
1.20 . From a filter cake by applying 500 psi pressure for 30 min. in the
modified Bariod Stickness Tester. Stick the plate by pressing it on the cake
for 5 minutes and leave for 1 hr. under 500 psi pressure. Then release the
pressure ,open bottom & top stoppers & with fill the cell with 100
ml. of HSD oil containing 2.5% (w/v) of the sample of spotting fluid. Close
the top stopper and again apply 500 psi pressure. Note the time for release
of stuck plate and if not released in 20 minutes, apply torque with torque
wrench. The plate should be released by applying torque, of less than 75
inch - pounds.
Packing : Should be packed in leak proof, sealed
M.S.drums, strong enough to withstand rigors of transit and storage ,
capacity 200 litres per drum.
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